13,586
edits
Changes
restructuring contamiantion concerns
<blockquote>"''Mixed culture fermentation for sour beers produces one thing, and (kettle souring) produces another thing. If you’re going to make a malty red ale that is kettle soured, don’t call it a Flanders Red. Honor the tradition.''" - Sean Burke of the Commons Brewery, Kettle Souring Presentation, CBC 2015.</blockquote>
==Processes==
Once the level of acidity is reached (this can be tested with a reliable [[PH_Meter|pH meter]], or in the case of using a pure culture can safely be taste tested), the wort is brought to a boil. The wort may be boiled normally in the case of any style of beer that requires a longer boiling process, or it may be boiled for no more than a minute or two in the case of making a [[Berliner Weissbier]]. Technically speaking, the wort doesn't need to be boiled at all (this is called [http://www.garshol.priv.no/blog/331.html Raw Ale]). Heat pasteurization at 170°F (76.6°C) for 15 minutes should kill the ''Lactobacillus'' culture being used to sour the wort <ref name="pasteurization" />.
Deciding whether or not to boil the wort can also depend on whether or not there was a considerable amount of alcohol produced, which commonly happens when the wort is contaminated with yeast. Pure cultures of ''Lactobacillus'' do not show typical signs of fermentation that we are used to seeing with yeast fermentations, such as forming a krausen, producing a lot of CO2, or fermenting wort more than ~1.005 gravity points (see [[100% Lactobacillus Fermentation]]). If a yeast contamination produces a significant amount of alcohol during the souring process, then this presents a problem when it comes to boiling. Although 100% pure ethanol boils at 173.1°F/78.4°C <ref name="boiling_of_alcohol">[http://chemistry.about.com/od/moleculecompoundfacts/f/What-Is-The-Boiling-Point-Of-Alcohol.htm Boiling temperature of ethanol]</ref>, the lower the concentration of ethanol in the wort (technically beer at this point if it has been fully attenuated by yeast), the higher the temperature required for boiling off the ethanol. For example, at 5% ABV it takes approximately 197°F/92°C for the ethanol to boil <ref>[http://www.clawhammersupply.com/blogs/moonshine-still-blog/12243869-making-moonshine-still-temperature Making Moonshine: Still Temperature. Retrieved 01/11/2016.]</ref><ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1212116758816536/?comment_id=1212140998814112&comment_tracking=%7B%22tn%22%3A%22R%22%7D Conversation with Russell Carpenter on MTF. 01/11/2016.]</ref>. Time is also required to boil off the ethanol, so this may not be as big of a concern as it first appears (''warning: vaporized ethanol is highly flammable)''. Another and perhaps more important consideration is that boiling and high heat pasteurization temperatures can have a negative effect on the flavor of fermented beer. Beer already has anti-bacterial properties, such as low pH, presence of alcohol, and hops (although hops may not be present in wort being soured), so higher pasteurization temperatures aren't necessarily required for beer. For these reasons, the beer industry commonly heat pasteurizes beer at '''140°F/60°C for 15 minutes''', and this is also adequate for pasteurizing soured wort that accidentally fermented do to yeast contamination <ref>[http://www.sciencedirect.com/science/article/pii/S0023643806002854#bib16 A suitable model of microbial survival curves for beer pasteurization. Sencer Buzrul. 2006.]</ref>. Although the yeast will be killed during the pasteurization, so will the ''Lactobacillus'', and the brewer can trust that equipment downstream shouldn't get contaminated. Other options are to simply dump the batch and start again with a pure culture of ''Lactobacillus'', or do not pasteurize and let the ''Lactobacillus'' live. If the ''Lactobacillus'' is not pasteurized and allowed to live, the soured wort/beer should be treated with care so that it does not contaminate the rest of the brewery (see [[FAQ#Do_I_need_separate_equipment|'Do I need Separate Equipment?' FAQ]]). Boiling soured wort that hasn't had an accidental yeast contamination (and thus still has a high specific gravity) probably has less of an effect on the flavor than it does on fully fermented beer. Other than lactic acid, the flavor components that different strains of ''Lactobacillus'' produce are not well defined, so it will be difficult to determine if boiling soured wort will have a negative impact. However, brewers who boil kettle soured wort don't often report that the boiling causes flavor issues <ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1464590560235820/?comment_id=1465040723524137&reply_comment_id=1465146946846848&comment_tracking=%7B%22tn%22%3A%22R4%22%7D Conversation with Bryan from Sui Generis blog on MTF regarding boiling soured wort. 11/10/2016.]</ref>.
Once the soured wort is boiled or heat pasteurized, it can be safely added to the primary fermenting vessel without worries of future infections. The wort is aerated as normal, and brewer's yeast, or ''[[Brettanomyces]]'' yeast is then pitched into the wort as normal (usually brewer's yeast is used if infection of cold side equipment is a concern). At a pH of 3.4 or lower, the acidity of the wort can reportedly effect the fermentation of some strains of brewer's yeast <ref name="low ph">[http://www.homebrewtalk.com/f127/no-hop-berliner-weisse-415067/index3.html#post5280971 Michael Tonsmeire on HBT]</ref><ref>[http://www.themadfermentationist.com/2016/12/quick-sour-then-what-acid-tolerance-of.html "Quick Sour, then what? Acid Tolerance of Brewer’s Yeast." The Mad Fermentationist blog. Michael Tonsmeire. 12/13/2016. Retrieved 12/14/2016.]</ref>. It is recommended to pitch a healthy starter of yeast, possibly with a higher cell count than normal. In the case of using dry yeast, re-hydrating as per the manufacturer's recommendations and using a yeast nutrient like Go-Ferm is recommended. Many yeast strains have been successfully used by MTF members to ferment pre-acidified wort: US05, S04, WY1098/WLP007/OYL-006, Belle Saison, Sacch Trois, Bret brux, B. clausenii, B. custersianus, Bret Drie (BSI), WY3711, and WY3726 to name a few (see reference) <ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1105185972842949/ Conversation on MTF about using specific yeast strains in acidic wort. 7/6/2015.]</ref>. [http://www.themadfermentationist.com/2016/12/quick-sour-then-what-acid-tolerance-of.html Michael Tonsmeire] has shown results that suggest that English yeast strains might attenuate slightly more and give better flavor results than other strains; Richard Preiss from Escarpment Labs expressed similar observations <ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1509509862410556/?comment_id=1509520015742874&comment_tracking=%7B%22tn%22%3A%22R4%22%7D MTF conversation with Richard Preiss about English ale strains and pH tolerance. 12/13/2016.]</ref>. Brewers who are having difficulty fully fermenting pre-acidified wort can try growing their yeast in the soured wort (pasteurize the soured wort first if needed) with yeast nutrients (Fermaid K + DAP, for example). This assumes that the wort still has a lot of sugar left over after souring (if not, DME can be added). See [[Packaging#Acid_Shock_Starters|Acid Shock Starters]] for more information on how to acclimate yeast to a highly acidic environment to improve fermentation.
Trial and error might be the most practical approach for homebrewers that don't have an abundance of wort to spare for finding out how much acid to add to a sample and scaling that up. Post boil, the wort pH is generally around 5.0 - 5.2. Adjusting the pH of wort before pitching ''Lactobacillus'' can then be done fairly easily by taking a trial and error approach. Using 1 mL of 88% lactic acid per .1 shift in pH for 5 gallons of wort is a good starting measurement. As an example, say that 5 gallons of wort has a pH of 5.0 just before pitching the ''Lactobacillus'' culture. Begin by adding 5 mL (1 US teaspoon) of food grade lactic acid to the wort for a target of ~4.4 pH. Stir gently, then take another pH reading. Continue to add 1-2 mL of lactic acid until the wort has the desired pH. Derek Springer has observed that it takes about one tablespoon (15 mL) of 88% lactic acid to reach a pH of 4.2 - 4.5 for 5 gallons of wort <ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1290987234262821/?comment_id=1291031577591720&comment_tracking=%7B%22tn%22%3A%22R3%22%7D Conversation with Derek Springer on MTF regarding acidifying wort. 04/24/2016.]</ref>, however a higher amount may be required if the brewer's water is high in bicarbonate (24 mL for 5 gallons of wort to reach a pH of 4.4 was reported by Sean McVeigh for his water which contains 375ppm of bicarbonates <ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1290987234262821/?comment_id=1291031577591720&reply_comment_id=1291118190916392&comment_tracking=%7B%22tn%22%3A%22R%22%7D Conversation with Sean McVeigh on MTF on acidifying wort. 04/23/2016.]</ref>). Once a pH of 4.0 - 4.4 is reached, pitch the ''Lactobacillus'' culture. This small amount of lactic acid shouldn't have much of an impact on flavor. If a more precise method for determining the required amount of lactic acid is required, a sample of the wort can be pulled and lactic acid or phosphoric acid can be added to it until the target pH is reached, and then that amount can be scaled up (a micropipette might be required to measure very small amounts of lactic/phosphoric acid).
==Contamination Concerns==When working with lactic acid-producing bacteria, the brewer’s goal is usually to attain clean-tasting sourness, while obtaining desirable flavor contributions from these bacteria, and simultaneously minimizing off-flavors. It should be noted that off flavors span the range from undesired by most, to desirable to some. For example, isovaleric acid is a compound known for its footy aroma that would be considered an off flavor in many beers, yet it gives a highly desired flavor to certain French cheeses. With that said, contamination issues are among the biggest challenges when pre-souring wort with ''Lactobacillus''. This is because ''Lactobacillus'' does not fully ferment wort by itself (see [[100%25_Lactobacillus_Fermentation|100% ''Lactobacillus'' fermentation]]). When yeast fully ferments wort into beer, alcohol, hops, and a low pH all work together to prevent most spoilage microorganisms from contaminating the beer (although contamination can certainly happen with beer spoilage microbes such as ''Brettanomyces'', ''Pediococcus'', etc.) <ref>[http://suigenerisbrewing.blogspot.com/2014/02/fact-or-fiction-can-pathogens-survive.html "Fact or Fiction? Can Pathogens Survive in Beer?" Sui Generis Blog. 02/18/2014. Retrieved 11/10/2016.]</ref>. When fermenting with ''Lactobacillus'' by itself, either no alcohol is produced or not enough alcohol is produced to have an antimicrobial effect. Usually hops are not used when souring wort with ''Lactobacillus'' because even small amounts of hops completely inhibit most commercial strains, but they also inhibit some spoilage microorganisms. The high available sugars, warm temperatures typically used in souring wort, and a lack of alcohol and hops therefore increases the chances for contamination during souring wort with ''Lactobacillus''. Contaminates can include a variety of molds, yeasts, and bacteria. Contaminations can have a variety of potentially unfavorable flavor effects on soured wort depending on the type of microbe(s) that caused the contamination. One common off-flavor in kettle soured beers has been associated with [[Butyric_Acid|butyric acid]], which is in and smells like human vomit. Although the exact source of butyric acid in kettle soured beers has not been identified that we know of, butyric acid is produced by anaerobic contaminates and '''not''' when ''Lactobacillus'' is exposed to oxygen (see [[Lactobacillus#Effects_of_Oxygen|Effects of Oxygen on ''Lactobacillus'']] and [[Butyric_Acid|butyric acid]]). [[Isovaleric_Acid|Isovaleric acid]] is another off-flavor that can be produced by both anaerobic and aerobic contaminates. Another common contaminate from improper wort souring is brewer's yeast (''S. cerevisiae''). Brewer's yeast is not greatly inhibited by ''Lactobacillus''. Conversely, ''Lactobacillus'' is greatly inhibited by the presence of active ''S. cerevisiae'' <ref name="Hubbe">[https://www.facebook.com/groups/MilkTheFunk/1407620505932826/ Effect of mixed cultures on microbiological development in Berliner Weisse (master thesis). Thomas Hübbe. 2016.]</ref>. The warmer temperatures encourage ''S. cerevisiae'' to ferment the wort quickly. This often results in a beer that isn't sour because the ''Lactobacillus'' are out-competed by the yeast. Signs that yeast has contaminated the wort include the typical signs of yeast fermentation: the presence of a krausen, a gravity shift of more than 1.005 gravity points (or 0.5-1.0° Plato), and looking at a sample of the wort under a microscope. Sources of yeast contamination can come from poor sanitation, but they can also come from the yeast manufacturer themselves. See see [[100%25_Lactobacillus_Fermentation|100% ''Lactobacillus'' fermentation]] for more information. Another source of contamination, which is arguably desired, happens when using a "wild" source of ''Lactobacillus''. For example, when culturing ''Lactobacillus'' using non-plating techniques from grains, fruit, or from some other fermented food such as kefir, sauerkraut, etc., yeast and other microbes can carry over from the culturing process (see [[Alternative Bacteria Sources]]). The only way to guarantee that only ''Lactobacillus'' from a "wild" source such as these ferment the wort, is to isolate the microbe using plating techniques (see [[Wild Yeast Isolation]]). Otherwise there is a chance that wild yeast will also survive the culturing process. ===Preventing Contamination===Several techniques can be applied to prevent contamination in kettle soured beers. Many of these are covered in the sections below when they apply to specific processes, however we will cover them all in this section as well. Pre-acidifying wort to 4.5 pH or lower helps to kill many microbes that are not tolerant of low pH. Flushing the wort with CO2 during the souring process is thought to help prevent aerobic contaminates <ref>Private correspondence with Khristopher Johnson from Green Bench Brewing Co by Dan Pixley. 05/04/2016.]</ref>. Maintaining a temperature between 113-120°F (45-49°C) helps encourage some species of ''Lactobacillus'' and inhibits heat intolerant contaminates, however some species of ''Lactobacillus'' do not do well at these warmer temperatures (see the [[Lactobacillus#Culture_Charts|''Lactobacillus'' culture charts]]). Pre-boiling the wort has been shown to help greatly with preventing contamination. This is likely due to the killing power of boiling temperatures versus lower temperature pasteurization, as well as the heat and steam killing microbes on the sides of the boil kettle, the lid of the boil kettle, and the air space above the wort. Boil kettles are inherently unsanitary vessels compared to fermentation vessels, so great care should be taken to sanitize the vessel and prevent any air from getting into the vessel during the souring process. Air can get in when temperatures cool and a vacuum is created inside the kettle. Wrapping the boil kettle and lid with plastic wrap has been a typical approach for homebrewers, as well as maintaining a constant temperature so as to avoid creating a vacuum inside the kettle from cooling temperatures. Commercial brewers must also prevent air from getting sucked into the boil kettle. Some have used sanitized and inflated sports/beach balls or something similar to clog the boiler stack during kettle souring, for example. Continuous flushing with CO2 can also help prevent a vacuum from sucking in air. Finally, achieving the desired acidity as quickly as possible helps to cut down on the chances for contamination. Achieving the desired acid development within 48 hours is an ideal goal, but achieving it within 12-24 hours is even better. Yeast contaminations can be difficult to avoid if they are coming from the manufacturer of the ''Lactobacillus'' culture. Look at the culture under a microscope and check for yeast cells, which will be much larger and circular in shape compared to the much smaller, rod-shaped bacteria. Reputable yeast companies will usually offer a replacement for any contaminated ''Lactobacillus'' cultures. ===Dealing With Yeast Contamination===If a yeast contamination produces a significant amount of alcohol during the souring process, then this presents a problem when it comes to boiling. Although 100% pure ethanol boils at 173.1°F/78.4°C <ref name="boiling_of_alcohol">[http://chemistry.about.com/od/moleculecompoundfacts/f/What-Is-The-Boiling-Point-Of-Alcohol.htm Boiling temperature of ethanol]</ref>, the lower the concentration of ethanol in the wort (technically beer at this point if it has been fully attenuated by yeast), the higher the temperature required for boiling off the ethanol. For example, at 5% ABV it takes approximately 197°F/92°C for the ethanol to boil <ref>[http://www.clawhammersupply.com/blogs/moonshine-still-blog/12243869-making-moonshine-still-temperature Making Moonshine: Still Temperature. Retrieved 01/11/2016.]</ref><ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1212116758816536/?comment_id=1212140998814112&comment_tracking=%7B%22tn%22%3A%22R%22%7D Conversation with Russell Carpenter on MTF. 01/11/2016.]</ref>. Time is also required to boil off the ethanol, so this may not be as big of a concern as it first appears (''warning: vaporized ethanol is highly flammable)''. Another and perhaps more important consideration is that boiling and high heat pasteurization temperatures can have a negative effect on the flavor of fermented beer. Beer already has anti-bacterial properties, such as low pH, presence of alcohol, and hops (although hops may not be present in wort being soured), so higher pasteurization temperatures aren't necessarily required for beer. For these reasons, the beer industry commonly heat pasteurizes beer at '''140°F/60°C for 15 minutes''', and this is also adequate for pasteurizing soured wort that accidentally fermented do to yeast contamination <ref>[http://www.sciencedirect.com/science/article/pii/S0023643806002854#bib16 A suitable model of microbial survival curves for beer pasteurization. Sencer Buzrul. 2006.]</ref>. Although the yeast will be killed during the pasteurization, so will the ''Lactobacillus'', and the brewer can trust that equipment downstream shouldn't get contaminated. Other options are to simply dump the batch and start again with a pure culture of ''Lactobacillus'', or do not pasteurize and let the ''Lactobacillus'' live. If the ''Lactobacillus'' is not pasteurized and allowed to live, the soured wort/beer should be treated with care so that it does not contaminate the rest of the brewery (see [[FAQ#Do_I_need_separate_equipment|'Do I need Separate Equipment?' FAQ]]). Boiling soured wort that hasn't had an accidental yeast contamination (and thus still has a high specific gravity) probably has less of an effect on the flavor than it does on fully fermented beer. Other than lactic acid, the flavor components that different strains of ''Lactobacillus'' produce are not well defined, so it will be difficult to determine if boiling soured wort will have a negative impact. However, brewers who boil kettle soured wort don't often report that the boiling causes flavor issues <ref>[https://www.facebook.com/groups/MilkTheFunk/permalink/1464590560235820/?comment_id=1465040723524137&reply_comment_id=1465146946846848&comment_tracking=%7B%22tn%22%3A%22R4%22%7D Conversation with Bryan from Sui Generis blog on MTF regarding boiling soured wort. 11/10/2016.]</ref>. ==Concerns about Dimethyl Sulphide (DMS)===
* See [[Dimethyl Sulfide]].